How to Understand You Need to Replace Your Compressor?
9 November 2022, Wednesday
Compressors are vital to day-to-day operations in many industrial settings and manufacturing plants. However, air compressors need replacement because of the wear and tear in time and when they reach the end of their service life. But how do you understand you need to replace your compressor?
What Are the Signs That Show You Need to Replace Your Compressor?
Your compressor will give you signs to indicate that it needs replacement. However, as we do not notice these signs, we keep using the compressor, which eventually results in loss of time and money. Let us tell you about how you can understand you need to replace your compressor.
If the cost of air compressed in your air compressor has increased significantly and this cost cannot be reduced through compressor maintenance, this means that your compressor has reached the end of its service life. Trying to get compressed air through this compressor will cause you harm rather than provide you with benefits.
Also, if the air compressor runs quite noisily, this means that it is time to get a new one. There are many mechanisms in the invisible section of an air compressor, which move together to compress the air. Therefore, air compressors and the parts in it will wear out both due to age and inadequate maintenance. In this case, the compressor will run much more noisily than normal. If you can’t eliminate this problem through oil replacement and compressor maintenance, you will need to replace your compressor.
If you observe that your air compressor is shaking and having difficulties running, this means that it is lacking proper maintenance. If you keep working like this and complaints increase, you will have no choice but replace the compressor. In such a case, replacing your compressor will save you a lot of money.
If you were very happy with the functioning of your air compressor in the beginning but now having a hard time doing your job, there are two reasons for this. First, the capacity of the compressor is no longer sufficient for your tasks and thus cannot satisfy your needs. Second, the air compressor cannot deliver the same performance it did in the beginning because it has aged since. In either case, you must definitely replace your compressor. Replacing the compressor will speed up your work.
If the quality of the compressed air generated by your compressor is poor compared to past, your compressor needs replacement. Reduced air quality is an indication that the air compressor has completed its service life. The air quality drops as the compressor does not function properly.
What Happens If You Do Not Replace a Compressor That Needs Replacement?
What are the possible scenarios you may encounter if you don’t replace your compressor although its service life has come to an end? Let’s see together.
- An air compressor contains pressurized air that is very strong. This air is compressed directly in the compressor, and the unused part of it is stored in the air tank inside the compressor. If you do not replace an air compressor that needs replacement and just keep using it, there may be a risk of explosion because the compressor has already completed its service life. This explosion may have severe consequences. You must replace your compressor in time to avoid risking your life and materials.
- An air compressor that needs replacement will have much more failures than a regular one. Trying to repair a constantly failing compressor may cost you the money of two brand new compressors. This will cause you serious financial damages. What's more, the cost will not be the only problem in such a case. The delays in the tasks you complete through this air compressor will cause you to lose time and money. For this reason, replacing the compressor that has completed its service life will in turn provide you with a high level of efficiency.
- When an air compressor has come to the end of its service life, it will start to consume a lot of energy. This will significantly increase the energy consumption of the business, hence some serious loss.
- A compressor that has completed its service life will go out of function. A compressor that is out of function will consume a lot of energy. However, it will still fail to complete your tasks properly despite such energy consumption. Compressor replacement is vital for you to do your job in a complete and quick way.
What Can You Do to Prolong the Service Life of Your Compressor?
There are some aspects you can consider when using your compressor to prolong its service life. Strictly follow the instructions below to ensure that your compressor has a long service life and runs efficiently. Let’s take a look at the steps you can take to prolong the life of your compressor.
- First of all, we’d like to start with the most important thing. It is undoubtedly the maintenance of a compressor. Maintenance on air compressors is of critical importance. A compressor that is not maintained can never serve you for long years. Besides, it cannot deliver efficiency during its operational period. Compressor maintenance must be performed by an authorized service provider on time. Even if the compressor is not used much, it must go under precautionary maintenance once a year.
- You need to turn off your compressor when not in use. It is very important that you turn the compressor off when not used. A compressor that runs constantly will wear more.
- It is also very important that you check some pieces of equipment of the air compressor on a weekly basis. The first of these parts is the air filter. Air filter is a vital part of the compressor that needs to be checked regularly. The compressed air tank is also a part that must be checked.
- You should also frequently check and replace the compressor oil. Compressor oil reduces friction, which means a longer service life. If the oil is not smooth when you check it, you must definitely call the service provider to request compressor maintenance.
- You need to observe your compressor occasionally during use. This is a very important point. If the compressor is working with much more noise and vibration than normal, you should stop using it. You can call the compressor’s authorized service provider to make a request. Continuing to use the compressor in such a case will cause it to fail and shorten its service life.
- Correct positioning of the compressor is another factor that affects its service life. Using the compressor in a very dusty closed space will cause overheating. Furthermore, the dust will make it harder for the compressor to run. For this reason, you need to position the compressor correctly.
Remember that insisting on using a compressor that has reached the end of its life will not provide any benefits for you. An air compressor that has completed its service life will cost you your life, materials, time and money. Compressors are machines that have a lifespan; they must be replaced when their service life comes to an end. It is very important that you consider the items we mentioned to prolong the life of your compressor.