Now, almost every business, big and small, has a air compressor. Compared to those compressor systems in small businesses that are small in volume and do not need any plumbing installed, there are many details to be considered in the new commissioning of systems that need to be installed with special pressure lines in large enterprises. By paying attention to the following details, the compressed air compressor you put into operation will work more efficiently and have a longer life. Getting help from compressor servicing when installing the compressor is always the best decision for the business. In this article, we will share with you many details about commissioning a new compressor system.

 What Is a Air Compressor?

An air compressor takes in air from the atmosphere, compresses it according to its working principle, and supplies compressed air to be used in many fields. Compressed air helps many businesses, large and small, to do their jobs smoothly and more practically today. Air compressors have so many uses such as operating machinery in areas ranging from mines to refineries and cleaning the machines in plants and installations. This is why you must install your compressor with great precision. You should definitely get assistance from compressor servicing at the necessary points.

When a business purchases a new compressor, it must take into consideration the operating conditions. The biggest sign that the compressor is ready to be installed is when all the operating conditions are met. Compressor servicing will complete the installation procedures taking into account the operating conditions.

 What Is the Operating Room?

For compressed air compressors to operate efficiently, the correct operating conditions have to be met. These conditions are provided in a special working area called the compressor room. This area, also called the operating room, is extremely important for compressors to operate under the right conditions.

Operating room conditions may vary depending on the design specifications of the compressors, gas characteristics, and environmental factors. Therefore, the operating room conditions need to be determined precisely. Providing the right operating conditions allows businesses to save money and time by ensuring that compressors operate with the utmost efficiency.

Many factors must be taken into account to determine the operating room conditions correctly. Factors such as air supply system, temperature, pressure and humidity levels, and noise level all play an important role in determining operating room conditions. The air supply system ensures that the compressors operate with clean and dry air. Temperature is an important factor affecting compressor efficiency. Pressure levels affect a compressor's performance and can also determine its lifespan. Moisture build-up shortens the life of compressed air compressors, so humidity levels also need to be checked. Noise is an important factor for operating room employees and the operating room needs to be designed ergonomically.

 What are the Operating Conditions for a Compressor?

The correct operating conditions for an air compressor may vary depending on environmental factors, gas characteristics, and design specifications. In general, the factors needed for compressor operation include proper air supply and the right temperature, pressure, and humidity levels.

• - The compressor’s air supply must be clean and dry. Air filters are necessary to prevent dirt and moisture from damaging the device. The right temperature is also important. Compressors operate less efficiently when the temperature is high. Adequate cooling must be provided to keep the temperature of the compressors under control.
• - The pressure levels of the compressors must also be set correctly. Pressure level affects thecefficiency of the device and can also affect the life of the compressed air compressor. High pressure levels can overload the compressor causing the device to break down more quickly. Whereas low pressure levels can prevent the compressor from performing adequately.
• - Moisture generated during its operation can shorten the compressor's life. Moisture shortens the life of compressors, to the humidity level in the operating room must be kept under control. The humidity level should generally be between 40 and 60%.
• - The compressor room needs to be located close to the place where it will be used. The reason for this is to make it easy to reach the compressor and take immediate action in the event of any problem or setting change during use. In addition, the compressed air in the compressors needs to be delivered to the place where it will be used. The quicker and shorter this delivery is, the better.
• - The ceiling should be at least 1.5 metres high. This will provide enough space for the compressor to work and ease of access when it needs servicing.
• - The compressor room’s floor is also important. This is because the compressors’ operation disturbs the dust on the floor and it gets into the air. Therefore, the floor needs to be easy to clean.
• - The operating room needs to be kept free of dust and moisture. Dust and moisture are elements that adversely affect compressors. To avoid damaging the compressors, you must not choose this kind of environment.
• - Temperature is also a significant factor. Compressors work within a specific temperature range. This is generally between 5 and 40°C. The temperature can affect the compressors’ efficiency and life. The ideal temperature should fall within the temperature range specified by the compressor’s manufacturer.
• - The operating room’s conditions also include pressure levels. Compressors work within a specific pressure range. This is generally between 6 and 12 bars. Pressure levels can affect the compressors’ efficiency and life.
• - Compressors can generate a lot of noise. Therefore, the operating room needs to have an ergonomic design and noise-reducing measures.

To sum up, the right operating conditions will ensure that the compressors work efficiently and have a long life. The air supply, temperature, pressure, and moisture levels must be checked correctly. Meeting these conditions can increase the business’s productivity by ensuring that the compressors work properly in industrial applications.

 What Should We Consider When Installing the Compressor?

Incorrect installation of the compressor can lead to performance and safety problems. Therefore, there are a few key factors that need to be considered when installing the compressor.

Lastly, the compressor’s installation is a crucial operation that needs to be planned and implemented correctly. The installation site, choosing the right size compressor, choosing the right pipes and hoses, and the right connectors all matter for the compressor to operate safely and efficiently. The necessary safety precautions must be taken during installation and the operating personnel must be trained how to use and maintain the compressor correctly.